Understanding GSM, Expansion Rate, and Roll Length in Honeycomb Paper
GSM, expansion rate, and roll length: the specs that define honeycomb paper performance.
GSM (paper weight)
Quick answer
70-80gsm is the standard choice for most applications. Expansion rate (how wide the honeycomb opens) determines coverage per metre: typically 2-3x the flat paper width. Roll length determines total coverage and value per roll. Compare rolls on expanded coverage per pound, not just per-roll price. A longer roll at the same price provides more wrapping material.
Expansion rate
500mm flat paper expands to 1,000-1,500mm wide honeycomb.
More expansion creates bigger, softer hexagonal cells.
Less expansion creates tighter, firmer cushioning.
Roll length
Standard rolls range from 10m (sample/trial) to 250m (bulk). Longer rolls provide better per-metre value and fewer roll changes. Calculate how many items each roll wraps to determine the most economical length for your volume.
How to choose
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Honeycomb paper rolls from ProcuraPack.
Browse honeycomb paper rollsFrequently asked questions
70-80gsm is the standard choice.
How wide the paper opens when stretched. Typically 2-3x flat width.
Longer rolls (100m+) provide the best per-metre pricing.
Expanded coverage per pound, not per-roll price.
Yes, heavier paper creates stronger cells.
Part of our guide
Product Guide: Honeycomb Protective Paper Roll
Expert guides on honeycomb paper rolls for sustainable, plastic-free protective packaging.
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