Product Guide

The Complete Guide to Honeycomb Paper Rolls for Packaging

The definitive guide to honeycomb paper rolls for sustainable protective packaging.

3 min readUpdated April 2025

What is honeycomb paper?

Honeycomb protective paper is kraft paper die-cut in a pattern that expands into a hexagonal honeycomb structure when stretched. This expanded structure provides cushioning, wrapping, and void-fill capabilities from a single, fully recyclable material.

Expands into hexagonal cushioning when pulled
100% recyclable and biodegradable
Replaces bubble wrap, air pillows, and foam
Available in various widths, GSMs, and roll lengths

Quick answer

Honeycomb paper is a die-cut kraft paper that expands into hexagonal cushioning for wrapping, void fill, and surface protection. Pull from the roll to expand. Wrap around items for cushioning. Crumple for void fill. Lay flat for surface protection. Available in 50-90gsm, various widths and lengths. Fully recyclable with cardboard. Replaces bubble wrap, air pillows, and foam. Used by e-commerce, homeware, and any business shipping fragile items sustainably.

How it works

Pull the paper to open hexagonal cushioning.

Absorbing energy and protecting contents.

One material handles multiple packing functions.

Key specifications

GSM (50-90g): heavier = stronger. Width (250-700mm): match to your products. Roll length (10-250m): longer = better value. Expansion rate: how wide the honeycomb opens (typically 2-3x the flat width).

Applications

Wrapping fragile items, void fill in boxes, surface protection, gift wrapping, and interleaving between stacked items. Suits glassware, ceramics, electronics, homeware, cosmetics, and any fragile product.

Sustainability

100% recyclable with cardboard. Biodegradable. Compostable. FSC-certified options. Zero plastic. Avoids Plastic Packaging Tax. The most sustainable protective packaging available.

From ProcuraPack

Honeycomb paper rolls

Full range from ProcuraPack.

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Frequently asked questions

Die-cut kraft paper that expands into hexagonal cushioning when pulled.

Bubble wrap, air pillows, foam sheets, and packing peanuts.

Yes, 100% recyclable with cardboard, biodegradable, and compostable.

50-70gsm for light items. 70-90gsm for heavier products.

Order samples, test with your products, and choose a roll size.

Part of our guide

Product Guide: Honeycomb Protective Paper Roll

Expert guides on honeycomb paper rolls for sustainable, plastic-free protective packaging.

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