Product Guide

Replacing Plastic Air Pillows with Sustainable Honeycomb Wrap

Replace plastic air pillows with honeycomb paper for recyclable void fill.

3 min readUpdated April 2025

Replacing air pillows

Crumpled honeycomb paper fills voids effectively
100% recyclable with the box unlike plastic air pillows
No air pillow machine needed reducing equipment costs

Quick answer

Crumple or fold honeycomb paper into voids around products inside boxes. The expanded honeycomb structure provides cushioning and prevents item movement, the same function as air pillows. It is recyclable with the box (air pillows are not). No air pillow machine is needed, saving equipment and maintenance costs. Staff find it intuitive to use. The material cost is comparable when air pillow machine cost and maintenance are factored in.

How to use as void fill

Void fill technique0 / 3 checked

Pull and stretch honeycomb paper to expand the cells
Crumple or fold into loose balls/shapes
Pack around items in the box to fill empty space

Benefits over air pillows

Recipients recycle everything together.

Eliminates air pillow machine purchase and maintenance.

No training needed for basic void fill.

Zero plastic content.

From ProcuraPack

Honeycomb void fill

Replace air pillows from ProcuraPack.

Browse honeycomb paper rolls

Frequently asked questions

Yes, crumpled honeycomb fills voids and prevents movement.

For most items, yes. It cushions and immobilises items comparably.

No, unlike air pillows which need a machine.

Yes, with the cardboard box. Air pillows are not.

Yes, zero plastic content.

Part of our guide

Product Guide: Honeycomb Protective Paper Roll

Expert guides on honeycomb paper rolls for sustainable, plastic-free protective packaging.

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