Product Guide

How to Safely Pack Items in Single Wall Cardboard Boxes

Pack items safely in single wall boxes with this step-by-step technique.

3 min readUpdated April 2025

Packing technique

Packing steps0 / 5 checked

Assemble box and tape bottom securely
Add cushioning layer on the bottom
Place item centrally with clearance on all sides
Fill voids so the item cannot move
Seal top securely with tape across the full seam

Quick answer

Secure bottom, cushion base, centre item, fill voids, seal top. The item should not touch any box wall directly. Nothing should move when the sealed box is shaken. Use 50mm+ tape across the full seam for secure closure. For heavy items, use the H-taping method (across the centre seam plus both edges). Right-sizing the box minimises void fill needs.

Void fill options

The eco-friendly choice.

Low cost, recyclable.

Effective but plastic, not recyclable kerbside.

Sealing

Apply tape across the full centre seam. For heavy items, add tape across both edge seams (H-tape method). Use 50mm+ wide tape. Paper tape or water-activated tape for eco packaging. Press firmly for full adhesion.

Right-size: sizing or eco accessories.

Common mistakes

Item touching box walls: direct impact damage
Insufficient void fill: items shift and collide with walls
Weak bottom taping: box opens under weight
From ProcuraPack

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Frequently asked questions

Bottom tape, cushion, item, void fill, top tape.

Never. Maintain clearance with cushioning on all sides.

Honeycomb paper for eco. Crumpled kraft for simplicity.

50mm+ tape across the full centre seam. H-tape for heavy items.

Add more void fill until there is zero movement.

Part of our guide

Product Guide: Single Wall Cardboard Boxes

Expert guides on single wall cardboard boxes for shipping, storage, and e-commerce packaging.

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