Common Mistakes to Avoid When Ordering Single Wall Boxes
Avoid these common single wall box ordering mistakes that cost money and cause damage.
Common mistakes
Quick answer
The biggest mistakes are too few sizes (oversized boxes), wrong board grade (too weak), and not testing before bulk orders. Stock 6-8 sizes for most product ranges. Specify board grade based on the heaviest item each box will hold. Test with real products and a stacking trial before committing to volume orders. Get samples from any new supplier and verify dimensions, board thickness, and print quality.
Sizing errors
3 sizes typically means 70% of items are in the wrong box.
6-8 is the optimal range for most businesses.
It costs far more in void fill, shipping, and customer perception.
Sizing: size guide or weight limits.
Specification errors
Avoid these0 / 4 checked
Correctly specified boxes
Expert guidance from ProcuraPack.
Browse single wall boxesFrequently asked questions
Too few sizes, leading to oversized boxes and wasted void fill.
6-8 for most product ranges.
Always. Test with real products and stacking trials.
Boxes collapse under weight, damaging products and creating returns.
Yes, internal dimensions determine what fits. External dimensions determine shipping cost.
Part of our guide
Product Guide: Single Wall Cardboard Boxes
Expert guides on single wall cardboard boxes for shipping, storage, and e-commerce packaging.
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