Product Guide

The Complete Guide to Pallet Wrapping for Secure Shipments

The definitive guide to pallet wrapping for secure, stable, damage-free shipments.

3 min readUpdated April 2025

Wrapping basics

Pallet wrapping secures goods to a pallet for safe transport using stretch film. Properly wrapped pallets resist shifting, toppling, and product damage during vehicle movement, loading, and unloading. Poor wrapping is one of the leading causes of transit damage in supply chains.

Properly wrapped pallets reduce transit damage by 50-70%
Film tension is key: tight enough to hold, not so tight it crushes contents
Top and bottom wrapping is critical: most failures occur at the base and top

Quick answer

Start at the base with 3-4 wraps anchoring film to the pallet, spiral upward with consistent overlap and tension, and finish with 3-4 wraps at the top. Use 17-23 micron film depending on load weight. Ensure the film wraps around the pallet base (not just the boxes) to lock the load to the pallet. Apply consistent tension throughout. More wraps at top and bottom where failure is most common.

Wrapping technique

Step-by-step0 / 6 checked

Anchor the film to a pallet corner or leg at the base
Apply 3-4 base wraps, overlapping the pallet itself to lock load to pallet
Spiral upward with 50% overlap on each revolution
Maintain consistent tension - stretch the film as you go
Apply 3-4 wraps at the top for crown stability
Cut and press the film end firmly to adhere to the wrapped surface

Common mistakes

Film must overlap the pallet to lock the load down. Wrapping only the boxes allows sliding.

Loose spots allow movement. Too tight crushes boxes. Consistent tension is essential.

The top of the pallet is where loads shift first. Apply extra wraps.

Properly stretched thin film outperforms loosely applied thick layers.

Equipment options

Hand dispenser (under £20): for low volumes. Walk around the pallet manually.
Turntable wrapper (£2,000-5,000): pallet spins while film is applied. Semi-automatic.
Rotary arm wrapper (£5,000-15,000): arm rotates around stationary pallet. For heavy loads.
From ProcuraPack

Pallet wrap and equipment

Stretch film and dispensers from ProcuraPack.

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Frequently asked questions

3-4 at base, spiral up with 50% overlap, 3-4 at top. Total depends on pallet height.

Base wraps that overlap the pallet itself, locking the load to the pallet.

Not wrapping the base, inconsistent tension, and too few top wraps.

Push the wrapped load firmly. If it shifts or rocks, add more wraps or increase tension.

Yes, 3-4 extra wraps at the top prevent the load from shifting at the crown.

Part of our guide

Product Guide: Pallet Wrap

Expert guides on pallet wrap and stretch film for secure load stabilisation.

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