Product Guide

The Complete Guide to Long Cardboard Packaging for Shipping and Storage

The definitive guide to long cardboard packaging for UK businesses.

5 min readUpdated April 2025

What are long cardboard boxes?

Long cardboard boxes are corrugated packaging designed for elongated items that do not fit in standard box sizes. They are used for products like blinds, curtain poles, lighting fixtures, artwork, golf clubs, fishing rods, carpet rolls, and industrial parts. Available from 50cm to over 2m in length.

Designed for elongated items that standard boxes cannot accommodate
Available in single and double wall for different weight and length requirements
Custom sizes standard because long products vary enormously in dimensions
Flat-pack storage for efficient warehousing despite their shipping length

Quick answer

Long boxes are corrugated cardboard packaging for items too long for standard boxes. Choose single-wall for boxes under 80cm with light contents, double-wall for longer or heavier items. Measure your product, add cushioning, check carrier limits, and test samples before bulk ordering. Key considerations unique to long boxes are centre-span strength, end closure reinforcement, and carrier oversized surcharges.

Types and formats

Standard flap closure. Cheapest, most common format for long boxes.

Lid slides over base. Adjustable for varying lengths. Premium presentation.

Precision-cut for exact product fit. Best for premium or irregular items.

For rolled items like carpets and fabrics. Efficient use of material.

How to specify

Specification checklist0 / 5 checked

Internal dimensions: product length + cushioning + clearance
Board grade: single or double wall based on length and product weight
End closure: tape, staple, glue, or tuck depending on contents weight
Internal support: end caps, cradles, stiffeners as needed
External: printing, handling marks, labelling placement

Shipping considerations

Carrier surcharges typically apply above 120cm length. Dimensional weight almost always exceeds actual weight for long boxes. Minimise width and height to reduce costs. Check carrier maximum lengths before finalising box dimensions. For very long items (over 150cm), pallet networks may offer better rates.

Sustainability

Long cardboard boxes are fully recyclable, available in recycled and FSC-certified board, and are a sustainable alternative to plastic tubes. Print recycling instructions on the box. Choose recycled board and water-based inks for the strongest eco credentials.

From ProcuraPack

Long boxes for every application

Stock and custom long boxes for shipping and storage from ProcuraPack.

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Frequently asked questions

Blinds, curtain poles, lighting, artwork, golf clubs, fishing rods, industrial parts, and any elongated item.

Single-wall for under 80cm/3kg. Double-wall for longer or heavier items.

Most surcharge above 120cm and have maximum limits around 150cm.

Yes, fully recyclable through standard kerbside recycling.

Yes, long boxes are typically custom-sized to each product range.

Part of our guide

Product Guide: Long Cardboard Boxes

Expert guides on long cardboard boxes for shipping oversized, elongated, and awkward items safely.

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