Product Guide

Royal Mail and Courier Requirements for Bubble Mailers

Royal Mail and courier rules for bubble mailers: sizes, weights, and rates.

3 min readUpdated April 2025

Royal Mail rules

Large letter: 353x250x25mm, 750g max. From 93p 2nd class.
Small parcel: over these limits. From £3.35.
Bubble padding adds 10-15mm thickness limiting large letter qualification

Quick answer

Small bubble mailers with thin items can qualify for large letter rates, saving over £2 per item. The 25mm thickness limit is critical: bubble lining takes 10-15mm, leaving only 10-15mm for contents. Sizes A and B with thin items often qualify. Larger sizes or thicker items ship as small parcels. Always measure packed, sealed mailers to confirm classification.

Courier rules

Most UK couriers classify by weight and dimensions. Bubble mailers are lighter than boxes, often resulting in cheaper rates. Some offer specific mailer rates.

Postage optimisation

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Use the smallest mailer that fits
Measure packed thickness to confirm classification
Compare Royal Mail and courier rates for your typical weight
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Frequently asked questions

Small sizes with thin items can if total thickness is under 25mm.

353x250x25mm, 750g.

10-15mm for the lining alone.

Always. Contents add to the thickness.

Sometimes. Compare rates for your dimensions and weight.

Part of our guide

Product Guide: Bubble Mailers

Expert guides on bubble mailers and cushioned shipping envelopes for safe, efficient deliveries.

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