Product Guide

How to Reduce Waste by Switching to Recycled Bubble Mailers

Recycled bubble mailers: less waste, same protection, stronger eco credentials.

3 min readUpdated April 2025

Recycled content options

Recycled poly outer: made from post-consumer recycled plastic
Recycled bubble film: bubble lining from recycled LDPE
30%+ recycled content avoids Plastic Packaging Tax

Quick answer

Recycled-content bubble mailers perform identically to virgin versions while reducing plastic waste. Mailers with 30%+ recycled content avoid the Plastic Packaging Tax. Both the outer film and bubble lining can use recycled LDPE. Performance (cushioning, seal strength, tear resistance) is equivalent to virgin plastic at the same specifications. Costs are comparable or marginally higher.

Performance comparison

Same cushioning, strength, and seal quality at equivalent specifications.

Avoids Plastic Packaging Tax on these mailers.

At the same film thickness, recycled performs the same as virgin.

Making the switch

Request recycled-content equivalents of your current sizes. Test samples for cushioning and seal quality. Confirm recycled content percentage documentation for tax and reporting purposes.

From ProcuraPack

Recycled bubble mailers

Recycled-content mailers from ProcuraPack.

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Frequently asked questions

Yes, at the same specifications, performance is identical.

30% or more recycled plastic content.

Marginally, typically 5-10% more than virgin equivalents.

Yes, both can use recycled LDPE.

Request documentation from your supplier stating the percentage.

Part of our guide

Product Guide: Bubble Mailers

Expert guides on bubble mailers and cushioned shipping envelopes for safe, efficient deliveries.

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