Understanding GSM and Padding Thickness for Maximum Protection
GSM and padding thickness: the two numbers that determine how well your padded envelopes protect.
What GSM means for padded envelopes
Quick answer
Choose 80-100gsm kraft outer for standard items and 5-8mm padding for most products. Higher GSM (120gsm+) outer paper resists tearing on heavy items. Thicker padding (8-10mm+) suits fragile goods. Standard 80gsm with 5mm padding handles jewellery, accessories, and small electronics well. Over-specifying adds weight and cost without proportional protection gains.
Padding thickness guide
Jewellery, accessories, phone cases, documents.
Small electronics, cosmetics in glass, delicate components.
Available in some premium envelopes for high-value fragile items.
Excess padding adds weight and postage cost without proportional protection.
Product matching: product guide or packing guide.
Matching to products
Specification guide0 / 3 checked
Every specification available
Padded envelopes in every GSM and padding thickness from ProcuraPack.
Browse padded envelopesFrequently asked questions
80-100gsm for standard items. 120gsm+ for heavy or sharp items that could tear thinner paper.
5mm for most items. 8mm for fragile goods. 10mm+ for high-value fragile items.
Yes, higher GSM means heavier envelopes which can push into higher postage bands.
No, it adds weight and cost. Choose the minimum that adequately protects your product.
Pack a sample and ship it to yourself. Check for damage on arrival.
Part of our guide
Product Guide: Padded Envelopes
Expert guides on padded envelopes and cushioned mailers for safe, cost-effective shipping.
Browse all guides →
