Plastic-Free Padded Mailers: What Options Are Available in 2025
Every plastic-free padded envelope option available to UK businesses in 2025.
Available options in 2025
Quick answer
In 2025, UK businesses can choose from corrugated paper, tissue wadding, honeycomb paper, and crumpled kraft padded envelopes. All are fully kerbside recyclable and provide adequate cushioning for most items. Corrugated paper-padded is the most widely available and cost-effective. Honeycomb offers the best cushioning performance. Tissue wadding provides the softest protection for delicate surfaces. Prices are now within 5-10% of bubble-lined equivalents.
Performance comparison
The most versatile option, suitable for most products.
Hexagonal structure provides excellent impact cushioning.
Best for items with delicate surfaces like jewellery and cosmetics.
Modern paper cushioning matches bubble wrap for most postal applications.
More eco: paper-padded guide or eco trends.
Cost comparison
Plastic-free padded envelopes now cost only 5-10% more than bubble-lined equivalents, and the gap is narrowing as production scales. Some paper-padded options are already price-competitive. Factor in avoided Plastic Packaging Tax and improved brand perception for the true cost comparison.
Where to source
Most major UK packaging suppliers now stock paper-padded alternatives. Request samples of 2-3 types to find the best fit for your products. Check for FSC certification and recycled content documentation.
Plastic-free padded envelopes
Every plastic-free option available from ProcuraPack.
Browse padded envelopesFrequently asked questions
Corrugated paper, tissue wadding, honeycomb paper, and crumpled kraft options.
For most items yes. Honeycomb paper offers the best cushioning among paper options.
5-10% more than bubble-lined, and the gap is narrowing.
Yes, all paper-based options are fully kerbside recyclable.
Corrugated for general use. Honeycomb for fragile items. Tissue for delicate surfaces.
Part of our guide
Product Guide: Padded Envelopes
Expert guides on padded envelopes and cushioned mailers for safe, cost-effective shipping.
Browse all guides →
