Product Guide

How to Transition from Plastic Tubes to Cardboard Long Boxes

Swap plastic tubes for cardboard: better for the environment with comparable protection.

3 min readUpdated April 2025

Why switch from plastic tubes?

Cardboard is kerbside recyclable - plastic tubes are not accepted in most recycling
Avoid Plastic Packaging Tax saving £210.82/tonne
Consumer preference over 70% prefer cardboard packaging over plastic
Flat-pack storage cardboard boxes store flat, tubes do not

Quick answer

Cardboard long boxes provide comparable protection to plastic tubes while being fully recyclable, cheaper to store, and free from Plastic Packaging Tax. For posters and prints, rigid cardboard boxes actually outperform tubes by preventing rolling and creasing. For items like fishing rods or curtain poles, cardboard boxes with internal supports match tube protection. The transition requires testing with your specific products but most businesses find cardboard equal or better.

Performance comparison

Corrugated long boxes have excellent span rigidity, especially in double-wall.

Posters and prints stay flat in boxes but can roll and crease in tubes.

Rectangular boxes stack efficiently; round tubes waste space and roll.

At equivalent wall thickness, corrugated cardboard matches or exceeds plastic tube crush resistance.

Making the transition

Transition steps0 / 4 checked

Identify which products currently ship in plastic tubes
Source cardboard long box samples in equivalent dimensions
Test with real products through your carrier network
Phase in cardboard as tube stock is used up

Sustainability benefits

Switching from plastic tubes to cardboard long boxes eliminates plastic from your packaging, avoids the Plastic Packaging Tax, aligns with consumer preferences, and provides measurable data for sustainability reporting. The recyclability rate for cardboard exceeds 80% compared to near-zero recycling for plastic postal tubes.

From ProcuraPack

Cardboard alternatives to plastic tubes

Recyclable long boxes that replace plastic tubes from ProcuraPack.

Browse long boxes

Frequently asked questions

Yes, for most applications cardboard provides equal or better protection with superior sustainability.

At double-wall grades, corrugated boxes match or exceed plastic tube crush resistance.

Better - flat boxes prevent the rolling and creasing that tubes can cause.

Flat-pack storage saves space, recycling avoids disposal costs, and you avoid Plastic Packaging Tax.

No, it is usually a straightforward size-for-size replacement. Test with your products before full switch.

Part of our guide

Product Guide: Long Cardboard Boxes

Expert guides on long cardboard boxes for shipping oversized, elongated, and awkward items safely.

Browse all guides →