Product Guide

Testing Do Not Bend Envelopes for Strength and Durability

Test your envelopes before bulk ordering with these practical strength and durability checks.

2 min readUpdated April 2025

Bend resistance test

Flex test: hold the packed envelope by one end and check for sag. It should remain rigid.
Pressure test: press the centre with your thumb. It should resist deflection.
Comparison test: flex alongside a known good envelope to benchmark performance.

Quick answer

Test bend resistance by holding packed envelopes by one end (should not sag), pressing the centre (should resist), and flexing gently (should spring back). Test seal strength by pulling the sealed flap firmly. Ship 5-10 test envelopes through your actual postal service and inspect on arrival. These simple tests catch quality problems before they reach customers.

Seal strength test

A quality seal should resist peeling and tear the paper before releasing.

Contents should not escape from a properly sealed envelope.

Quality adhesive maintains bond strength in warm conditions.

Transit simulation

Ship testing0 / 3 checked

Send 5-10 packed envelopes to yourself via Royal Mail
Include a sheet of thin card marked with a grid to reveal any bending or creasing
Inspect on arrival for damage to envelope and contents
From ProcuraPack

Quality-tested envelopes

Board-backed envelopes tested for strength from ProcuraPack.

Browse do not bend envelopes

Frequently asked questions

Hold packed envelope by one end - should not sag. Press centre - should resist. Flex - should spring back.

Pull the sealed flap firmly. It should tear the paper rather than peeling open.

Yes, send 5-10 to yourself through Royal Mail to check real-world performance.

Sagging when held by one end, seal that peels open easily, or board that bows permanently when flexed.

At least 5-10 samples from any new supplier or batch.

Part of our guide

Product Guide: Do Not Bend Envelopes

Expert guides on rigid mailers and board-backed envelopes for protecting documents, prints, and certificates.

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