Product Guide

How Food and Beverage Brands Use Crash Lock Boxes to Meet Sustainability Standards

Crash lock boxes in food and beverage: sustainability, food safety, and shelf-ready packaging.

4 min readUpdated April 2025

Why food brands choose crash lock

The food and beverage industry faces growing pressure to reduce plastic packaging and meet sustainability targets. Crash lock boxes offer a plastic-free, recyclable alternative that provides the structural protection food products need while presenting well on retail shelves and in delivery boxes.

100% plastic-free when using water-based inks and PVA adhesive
Shelf-ready format goes from delivery to retail display without repackaging
Strong base protects glass bottles and jars from breakage during transit
Fully recyclable and compostable meeting consumer and regulatory expectations

Quick answer

Crash lock boxes help food brands meet sustainability standards by providing plastic-free, fully recyclable packaging. They protect glass bottles and fragile food items during transit, present professionally on retail shelves, and can be printed with food-safe inks. For subscription boxes, gift hampers, and meal kits, the quick assembly and rigid base make them ideal for high-volume food fulfilment.

Food safety regulations

If the box directly touches food, the board and inks must meet food-contact material regulations.

Recycled fibres may contain mineral oils. A food-safe barrier layer prevents migration into food.

Standard water-based inks used on crash lock boxes meet food safety requirements for outer packaging.

Only specifically certified boards with appropriate barriers are suitable for direct food contact.

Sustainability benefits

Food brands switching from plastic clamshells, blister packs, or plastic-windowed boxes to crash lock cardboard can eliminate significant plastic from their supply chain. Consumers increasingly prefer cardboard packaging and associate it with environmentally responsible brands.

Common food applications

Food packaging uses0 / 5 checked

Subscription meal kits and recipe boxes
Gift hampers for food and wine
Bakery and confectionery gift packaging
Bottle multipacks for craft beer, wine, or spirits
Shelf-ready retail display boxes for snacks and beverages
From ProcuraPack

Food-safe crash lock boxes

Crash lock boxes with food-safe board and inks for the food and beverage industry.

Browse crash lock boxes

Frequently asked questions

Standard crash lock boxes are suitable for outer food packaging. Direct food contact requires certified food-grade board with barrier layers.

In many applications yes, especially for outer packaging, multipacks, gift hampers, and subscription boxes.

Water-based inks used on crash lock boxes meet food safety requirements for outer packaging.

For outer packaging yes. For direct food contact, recycled board needs a food-safe barrier layer to prevent mineral oil migration.

Meal kits, gift hampers, bakery items, bottle multipacks, and shelf-ready retail packaging.

Part of our guide

Product Guide: Crash Lock Boxes

Expert insights on crash lock packaging, from materials and design to branding and sustainability.

Browse all guides →