Product Guide

The Difference Between Poly and Paper-Lined Bubble Pouches

Poly or paper-lined bubble pouches? Which type suits your needs and values.

3 min readUpdated April 2025

Key differences

Poly (standard): LDPE bubble film. Maximum cushioning. Not kerbside recyclable.
Paper-lined: paper cushioning (honeycomb/corrugated). Fully kerbside recyclable.

Quick answer

Poly for maximum cushioning on fragile items. Paper-lined for recyclability on standard items. Poly bubble provides the best shock absorption but is not kerbside recyclable. Paper-lined alternatives are fully recyclable and provide adequate protection for most products. The performance gap has narrowed significantly. Choose based on your product fragility and sustainability priorities.

Protection comparison

Air-filled bubbles provide maximum cushioning.

Adequate for jewellery, accessories, and standard e-commerce.

For most items, the protection difference is negligible.

Sustainability

Paper-lined is kerbside recyclable. Poly is not. Consumer preference and regulation increasingly favour paper. The cost difference is narrowing. Paper-lined is the future direction for most applications.

From ProcuraPack

Both types available

Poly and paper-lined from ProcuraPack.

Browse bubble pouches

Frequently asked questions

Poly for fragile items. Paper adequate for most standard products.

Paper-lined, fully kerbside recyclable.

Paper-lined is 5-15% more, gap narrowing.

For non-fragile items, yes. Test with your products first.

Yes, poly for fragile items, paper for everything else.

Part of our guide

Product Guide: Bubble Pouches

Expert guides on bubble pouches for protecting fragile items during storage and shipping.

Browse all guides →