Product Guide

How to Calculate Courier and Royal Mail Costs for Bubble-Pouch Deliveries

Calculate and optimise shipping costs when using bubble pouches.

3 min readUpdated April 2025

How pouches affect shipping costs

Pouches add 5-15g per item depending on size
Lighter than loose bubble wrap as pre-sized with no excess
Total packed weight determines postage band

Quick answer

Bubble pouches add minimal weight (5-15g each) and can actually reduce total packaging weight compared to loose wrap by eliminating excess material. The total weight of item + pouch + outer packaging determines your postage band. Pre-formed pouches use less material than cutting bubble wrap to size, potentially saving weight. Weigh packed samples to know your exact postal classification.

Weight considerations

Pre-sized with no offcuts or excess.

Standard thickness is adequate for most items.

Even 5g saved per item matters at 1,000+ shipments monthly.

Postage: seal types or sizing.

Optimisation tips

Save on postage0 / 3 checked

Use the smallest pouch that fits with 10-20mm clearance
Choose standard thickness unless extra protection is needed
Weigh packed samples to confirm postage classification
From ProcuraPack

Lightweight bubble pouches

Weight-optimised protection from ProcuraPack.

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Frequently asked questions

5-15g each depending on size.

Usually lighter, as they use less material with no offcuts.

Indirectly through weight. Smaller pouches weigh less.

Yes, to confirm your postage classification.

Yes, standard thickness is adequate for most items.

Part of our guide

Product Guide: Bubble Pouches

Expert guides on bubble pouches for protecting fragile items during storage and shipping.

Browse all guides →