Product Guide

Common Mistakes When Using Bubble Pouches for Shipping

Avoid these bubble pouch packing errors that lead to damage and returns.

3 min readUpdated April 2025

Common mistakes

Wrong size: too large allows movement, too small leaves items exposed
Bubbles facing outward: bubbles should face inward against the item
No secondary packaging: pouches protect items inside outer packaging, not on their own
Overstuffing: forcing items in compresses the bubbles, reducing cushioning

Quick answer

The three biggest mistakes: wrong size pouch, bubbles facing outward, and using pouches as the only packaging layer. Choose a pouch 10-20mm larger than the item on each side. Place items with bubbles facing inward. Always use a pouch inside an outer mailer or box, not as standalone packaging. Do not overstuff, which compresses the bubbles and eliminates their cushioning ability.

How to fix them

No rattling, no forcing.

Smooth side faces outward.

The pouch protects the item. The outer package protects the pouch.

Pack correctly: complete guide or sizing.

Packing checklist

Every pouch, every time0 / 4 checked

Correct size: 10-20mm clearance
Bubbles facing inward against the item
Item does not rattle inside the pouch
Pouch placed inside outer packaging
From ProcuraPack

Right-sized bubble pouches

Every size from ProcuraPack.

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Frequently asked questions

Wrong size pouch: too large or too small.

Inward, against the item for direct cushioning.

No, always place inside an outer mailer or box.

Compressed bubbles lose their cushioning ability.

10-20mm on each side.

Part of our guide

Product Guide: Bubble Pouches

Expert guides on bubble pouches for protecting fragile items during storage and shipping.

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